Haynes Equipment | Clean Water Treatment

  • Home
  • Team Haynes
  • E One
  • Manufacturers
  • News
CONTACT HAYNES
Haynes Equipment
Saturday, 14 December 2019 / Published in Case Studies, Haynes News, Uncategorized

Blue Whale Microbar Screen Outperforms Perforated Band Screen

Or-Tec-Blue-Whale-Screens-Post

The city of Louisville, Ohio installed a 3 mm Or-Tec Blue Whale Microbar Screen in its wastewater treatment plant in November 2018 to screen hair, wipes, plastics and other ’rags’ from its influent wastestream. Louisville is a bedroom community with around 10,000 residents and a few light businesses. Its plant is designed to treat up to 6 million gallons of wastewater per day.

The 3 mm Or-Tec Blue Whale Microbar Screen replaced a 10-year old perforated band screen that was failing and had, in fact, been problematic from the start. “I was never happy with it (band screen) from when it was new,” explains Chief Operator Rich Goebeler, “We always felt like it was only capturing maybe 50% or 60%.” To compensate, operators used a hand rake located downstream of the band screen after aeration and before final clarifiers to remove four to eight 5-gallon buckets of material each day.

The band screen also needed a lot of repairs. Both the brush and pillow blocks on its bearings needed to be replaced after a few years. Then, after just six years, the stainless-steel keepers holding the rubber channel seals oxidized off.

“They were gone,” recalls Goebeler, “leaving debris to bypass the actual screen around the sides.” The band screen company offered a pricey “update” kit to fix them. This upset him. He recalls telling them, “But the other ones rotted off! Can’t you give us a price break? I mean, they were bad after six years!”

Hundreds of the band screen’s chain plates were also bent, allowing even more material to bypass the band screen. Hand raking became a constant chore. “The guys would go out three or four times a day and clean off the (hand rake) screen,” explains Service Director Dan Milsap. “They would rake buckets, and buckets and buckets of hair and other material that was going through the (band) screen.”

In short, Goebeler says, after just ten years, the band screen needed a complete overhaul. With repairs approaching $20,000, the city decided to abandon it.

After research, recommendations from another Ohio wastewater plant and bidding, Louisville chose the 3mm Or-Tec Blue Whale Micro Bar Screen. “I was impressed with the 3mm opening that they (Or-Tec) had and what it was pulling out of the system,” Milsap says.

The city has not been disappointed. “The Blue Whale has been great,” Milsap says. “I believe we have been very fortunate. It has kept up with our peak flows at the plant. It’s probably been one of the best products that we purchased over the years.”

The new Or-Tec 3mm Blue Whale Microbar Screen is removing enough debris to fill a 2 cubic yard dumpster each week. This is in sharp contrast to the band screen, which was filling just one third of the dumpster weekly.

As expected, hand raking has decreased sharply. Goebeler says that operators are hand raking just a ½ gallon bucket of debris a day, and he expects it to continue to decline. “Our system is still cleaning out,” he explains, “I think we will keep getting less and less debris out.”

Goebeler is impressed with the ease of mainte-nance of the 3mm Or-Tec Blue Whale Microbar Screen. “It’s something that we don’t have to give constant attention to,” he notes. “It’s just down there running, doing its job.”

He says that the only maintenance has been routine. Operators grease the main shaft bear-ings every two weeks. Downstream maintenance has also decreased., including less cleaning and fewer replacement parts. “It’s saving on man hours. It’s saving on time. We couldn’t be happier with it,” Milsap says.

Water savings are also enormous. The 3mm Or-Tec Blue Whale Micro Bar does not require wash water. Goebeler says that the old band screen used 60 gallons of wash water per minute.

On average, this meant that it used about 26,000 gallons of wash water per day, but he says even that is a ‘very conservative” estimate. He says that because the former screen ran based on the level in the channel, rainy or wet periods would cause it to operate continuously – using approximately 16,440 gallons per hour, or 394,560 gallons per day.

“First, we have the water savings, then the reduced maintenance, “ Goebeler says. “I just feel that it is a very good piece of equipment and I would highly recommend it to anyone else.” Milsap agrees.

Goebeler and Milsap say that working with Or-Tec was terrific. Milsap was especially impressed with the help the company provided during installation.

Milsap said Or-Tec was right there on site helping. “You always wonder how the transition is going to go when you are replacing a piece of equipment of that size and importance, but it was seamless,” he says.

“(Or-Tec) helped us out a ton with the installation. They were there answering questions. They pretty much led the installation portion of the project and we’re grateful for that. It really, really helped us out.”

“The whole (Or-Tec) crew was great to deal with,” Milsap emphasizes.

The OR-TEC Blue Whale Micro Bar is completely unique screen because it can screen to openings as small as 1mm while not blinding due to its tapered bar construction and pene-trating rake teeth. This US patented screen is manufactured in an ISO 9001 and ISO 14001 factory and eliminates downstream matting without the use of wash water or brushes. This very high removal rate vastly improves the rest of the wastewater treatment plants operation by reducing fouling of pumps, valves and other rotating equipment.

What you can read next

Haynes Equipment Testimonial Video Bryant Ratliff Building
Haynes Equipment Clean Water Company 5
Haynes Equipment Testimonial Video Riss Lake Missouri
Grundfros-Harleyville-SC-Post
Harleyville, S.C. Increases Operational Efficiencies,

53 Comments to “ Blue Whale Microbar Screen Outperforms Perforated Band Screen”

  1. Отдых в Твери says :Reply
    July 2, 2023 at 5:13 am

    Please let me know if you’re looking for a author for your site. You have some really great posts and I think I would be a good asset. If you ever want to take some of the load off, I’d absolutely love to write some articles for your blog in exchange for a link back to mine. Please blast me an e-mail if interested. Thank you!

  2. гостиничные чеки с подтверждением спб says :Reply
    July 3, 2023 at 1:02 pm

    Hello would you mind stating which blog platform you’re working with? I’m planning to start my own blog in the near future but I’m having a tough time choosing between BlogEngine/Wordpress/B2evolution and Drupal. The reason I ask is because your design and style seems different then most blogs and I’m looking for something completely unique. P.S My apologies for getting off-topic but I had to ask!

  3. гостиничные чеки санкт петербург says :Reply
    July 4, 2023 at 10:03 am

    Undeniably believe that which you stated. Your favorite justification appeared to be on the internet the simplest thing to be aware of. I say to you, I definitely get irked while people consider worries that they plainly do not know about. You managed to hit the nail upon the top and also defined out the whole thing without having side effect , people can take a signal. Will likely be back to get more. Thanks

  4. online casino games says :Reply
    July 5, 2023 at 1:16 pm

    I like the valuable information you supply on your articles. I will bookmark your weblog and test again here frequently. I am fairly certain I will be informed a lot of new stuff right here! Good luck for the following!

  5. daachka.ru says :Reply
    July 6, 2023 at 10:38 am

    Excellent write-up. I certainly love this website. Keep it up!

  6. nadachee.ru says :Reply
    July 8, 2023 at 8:45 pm

    I am sure this article has touched all the internet users, its really really nice post on building up new website.

  7. make a fake proof of residence says :Reply
    July 11, 2023 at 12:05 am

    Hey there! Do you know if they make any plugins to protect against hackers? I’m kinda paranoid about losing everything I’ve worked hard on. Any recommendations?

  8. магазин бисера минск says :Reply
    July 11, 2023 at 5:13 pm

    Have you ever thought about publishing an e-book or guest authoring on other sites? I have a blog based upon on the same subjects you discuss and would really like to have you share some stories/information. I know my visitors would value your work. If you are even remotely interested, feel free to send me an e mail.

  9. daachka.ru says :Reply
    July 12, 2023 at 2:52 pm

    Wonderful goods from you, man. I’ve understand your stuff previous to and you’re just too magnificent. I really like what you’ve acquired here, really like what you’re stating and the way in which you say it. You make it entertaining and you still take care of to keep it sensible. I cant wait to read far more from you. This is actually a great site.

  10. yes-dacha.ru says :Reply
    July 13, 2023 at 1:41 am

    This is a topic that’s close to my heart… Take care! Where are your contact details though?

  11. rem-dom-stroy.ru says :Reply
    July 14, 2023 at 2:44 pm

    After exploring a few of the blog articles on your site, I truly like your way of blogging. I bookmarked it to my bookmark website list and will be checking back soon. Take a look at my web site as well and let me know what you think.

  12. obshchestroy.ru says :Reply
    July 15, 2023 at 10:02 pm

    Good way of describing, and nice article to take information concerning my presentation topic, which i am going to convey in institution of higher education.

  13. remont-master-info.ru says :Reply
    July 17, 2023 at 11:48 am

    Your means of describing everything in this piece of writing is really good, all be able to effortlessly know it, Thanks a lot.

  14. daachkaru says :Reply
    August 7, 2023 at 2:27 pm

    Post writing is also a fun, if you know then you can write otherwise it is complex to write.

  15. www sexy animal video com says :Reply
    August 7, 2023 at 4:04 pm

    I am extremely impressed with your writing skills and also with the layout on your blog. Is this a paid theme or did you customize it yourself? Either way keep up the nice quality writing, it’s rare to see a nice blog like this one nowadays.

  16. myinfodacha.ru says :Reply
    August 9, 2023 at 1:05 pm

    Hey! I just wanted to ask if you ever have any problems with hackers? My last blog (wordpress) was hacked and I ended up losing months of hard work due to no data backup. Do you have any solutions to protect against hackers?

  17. glavsadovnik.ru says :Reply
    August 9, 2023 at 4:20 pm

    Hola! I’ve been following your site for a long time now and finally got the bravery to go ahead and give you a shout out from Lubbock Tx! Just wanted to mention keep up the excellent job!

  18. раскрутка сайта в гугле says :Reply
    August 11, 2023 at 10:32 am

    Why users still use to read news papers when in this technological world everything is existing on net?

  19. sadounik.ru says :Reply
    August 11, 2023 at 4:15 pm

    naturally like your website however you need to test the spelling on quite a few of your posts. Several of them are rife with spelling problems and I find it very bothersome to tell the truth then again I will surely come back again.

  20. daachka.ru says :Reply
    August 15, 2023 at 4:05 pm

    Wonderful site you have here but I was curious if you knew of any community forums that cover the same topics talked about in this article? I’d really love to be a part of group where I can get feed-back from other knowledgeable individuals that share the same interest. If you have any recommendations, please let me know. Thanks a lot!

  21. daa4a.ru says :Reply
    August 15, 2023 at 9:36 pm

    Simply want to say your article is as surprising. The clearness in your post is simply excellent and i can assume you are an expert on this subject. Well with your permission allow me to grab your RSS feed to keep up to date with forthcoming post. Thanks a million and please continue the gratifying work.

  22. частный эромассаж Москва says :Reply
    August 16, 2023 at 9:01 am

    Вип частный эротический массаж Москва в боди салоне

  23. animal xnxxx video says :Reply
    August 17, 2023 at 6:02 am

    It’s truly very difficult in this busy life to listen news on TV, thus I only use internet for that purpose, and take the most up-to-date news.

  24. ремонт стеклопакетов в смолевичах says :Reply
    August 20, 2023 at 6:53 pm

    I like the valuable information you supply on your articles. I will bookmark your weblog and check again here frequently. I am fairly certain I will be informed many new stuff right here! Good luck for the following!

  25. Jimmy Hartzheim says :Reply
    August 22, 2023 at 4:03 am

    Hi there, I found your site via Google while looking for a related topic, your website came up, it looks good. I’ve bookmarked it in my google bookmarks.

  26. фитнес тренер обучение says :Reply
    August 22, 2023 at 4:38 am

    I love what you guys are usually up too. This sort of clever work and exposure! Keep up the fantastic works guys I’ve incorporated you guys to our blogroll.

  27. фитнес тренер обучение says :Reply
    August 22, 2023 at 4:50 pm

    I’m not sure why but this website is loading incredibly slow for me. Is anyone else having this issue or is it a problem on my end? I’ll check back later and see if the problem still exists.

  28. animal sexi videos says :Reply
    August 28, 2023 at 12:34 am

    Greetings! I know this is kinda off topic but I was wondering which blog platform are you using for this site? I’m getting tired of WordPress because I’ve had issues with hackers and I’m looking at options for another platform. I would be awesome if you could point me in the direction of a good platform.

  29. xxxx video bp says :Reply
    August 28, 2023 at 8:24 am

    We stumbled over here different page and thought I might check things out. I like what I see so now i am following you. Look forward to going over your web page again.

  30. bp xxxx video says :Reply
    August 28, 2023 at 12:19 pm

    My spouse and I stumbled over here from a different page and thought I might check things out. I like what I see so now i’m following you. Look forward to looking over your web page again.

  31. отчетные документы за проживание says :Reply
    September 13, 2023 at 7:03 am

    I’m impressed, I must say. Rarely do I encounter a blog that’s both educative and engaging, and let me tell you, you have hit the nail on the head. The issue is something which not enough people are speaking intelligently about. I’m very happy that I found this in my search for something concerning this.

  32. Доставка алкоголя Екатеринбург says :Reply
    September 24, 2023 at 11:52 am

    It’s very easy to find out any topic on net as compared to books, as I found this post at this web site.

  33. Доставка алкоголя Екатеринбург круглосуточно says :Reply
    September 24, 2023 at 1:20 pm

    Howdy, i read your blog occasionally and i own a similar one and i was just wondering if you get a lot of spam comments? If so how do you prevent it, any plugin or anything you can advise? I get so much lately it’s driving me insane so any help is very much appreciated.

  34. infoda4nik.ru says :Reply
    September 26, 2023 at 5:18 am

    Link exchange is nothing else except it is simply placing the other person’s webpage link on your page at proper place and other person will also do same for you.

  35. гостиничные чеки с подтверждением says :Reply
    September 27, 2023 at 5:24 am

    Today, I went to the beachfront with my kids. I found a sea shell and gave it to my 4 year old daughter and said “You can hear the ocean if you put this to your ear.” She put the shell to her ear and screamed. There was a hermit crab inside and it pinched her ear. She never wants to go back! LoL I know this is entirely off topic but I had to tell someone!

  36. חשפניות says :Reply
    September 27, 2023 at 12:37 pm

    I was recommended this blog by my cousin. I am not sure whether this post is written by him as no one else know such detailed about my problem. You are wonderful! Thanks!

  37. квартира на сутки в Минске says :Reply
    September 28, 2023 at 10:23 am

    I always used to read article in news papers but now as I am a user of internet so from now I am using net for articles, thanks to web.

  38. חשפניות says :Reply
    September 28, 2023 at 1:34 pm

    Keep on working, great job!

  39. sphynx cats for sale says :Reply
    September 29, 2023 at 12:41 pm

    As the admin of this web site is working, no doubt very rapidly it will be well-known, due to its quality contents.

  40. חשפניות says :Reply
    September 29, 2023 at 3:55 pm

    Greate pieces. Keep writing such kind of information on your blog. Im really impressed by your blog.

  41. how much do sphynx cats cost says :Reply
    October 1, 2023 at 1:40 am

    Hello there I am so glad I found your weblog, I really found you by mistake, while I was researching on Bing for something else, Regardless I am here now and would just like to say many thanks for a fantastic post and a all round exciting blog (I also love the theme/design), I don’t have time to browse it all at the minute but I have book-marked it and also added in your RSS feeds, so when I have time I will be back to read a great deal more, Please do keep up the excellent job.

  42. купить чеки на гостиницу в москве says :Reply
    October 3, 2023 at 10:58 am

    Remarkable! Its actually awesome piece of writing, I have got much clear idea concerning from this article.

  43. гостиничные чеки мск says :Reply
    October 15, 2023 at 9:09 am

    I loved as much as you will receive carried out right here. The sketch is tasteful, your authored subject matter stylish. nonetheless, you command get bought an impatience over that you wish be delivering the following. unwell unquestionably come further formerly again since exactly the same nearly a lot often inside case you shield this increase.

  44. купить гостиничный чек в москве says :Reply
    October 16, 2023 at 6:58 am

    Good day! I know this is kinda off topic however , I’d figured I’d ask. Would you be interested in exchanging links or maybe guest writing a blog article or vice-versa? My website goes over a lot of the same subjects as yours and I believe we could greatly benefit from each other. If you happen to be interested feel free to send me an e-mail. I look forward to hearing from you! Awesome blog by the way!

  45. чеки на гостиницу в москве с подтверждением says :Reply
    November 1, 2023 at 7:51 pm

    I know this if off topic but I’m looking into starting my own blog and was wondering what all is required to get set up? I’m assuming having a blog like yours would cost a pretty penny? I’m not very internet savvy so I’m not 100% positive. Any tips or advice would be greatly appreciated. Thanks

  46. документы на гостиницу в москве says :Reply
    November 1, 2023 at 8:27 pm

    Wow, superb blog layout! How long have you been blogging for? you make blogging look easy. The overall look of your site is wonderful, let alone the content!

  47. чеки на гостиницу says :Reply
    November 1, 2023 at 9:06 pm

    Hi, just wanted to mention, I liked this post. It was funny. Keep on posting!

  48. купить чеки на гостиницу в москве says :Reply
    November 1, 2023 at 9:43 pm

    Hey I know this is off topic but I was wondering if you knew of any widgets I could add to my blog that automatically tweet my newest twitter updates. I’ve been looking for a plug-in like this for quite some time and was hoping maybe you would have some experience with something like this. Please let me know if you run into anything. I truly enjoy reading your blog and I look forward to your new updates.

  49. гостиничный чек москва says :Reply
    November 1, 2023 at 10:22 pm

    I have read so many articles or reviews concerning the blogger lovers except this piece of writing is really a good post, keep it up.

  50. сделать чек на гостиницу says :Reply
    November 1, 2023 at 11:00 pm

    I like the valuable information you provide in your articles. I will bookmark your weblog and check again here frequently. I am quite certain I will learn lots of new stuff right here! Good luck for the next!

  51. эксперт по проведению сессий для топ-команд says :Reply
    December 2, 2023 at 4:15 pm

    I was wondering if you ever considered changing the page layout of your blog? Its very well written; I love what youve got to say. But maybe you could a little more in the way of content so people could connect with it better. Youve got an awful lot of text for only having one or two images. Maybe you could space it out better?

  52. Workwear says :Reply
    December 2, 2023 at 8:52 pm

    Generally I do not read article on blogs, but I wish to say that this write-up very forced me to try and do it! Your writing style has been amazed me. Thanks, very nice article.

  53. board manufacturing| PCB assembly| PCB| PCBA} says :Reply
    December 4, 2023 at 12:57 pm

    This really answered my drawback, thanks!

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Recent Posts

  • Haynes-Equipment-BIO-Microbics

    Haynes Equipment increases it’s co-op status with BioMicrobics

    BioMicrobics – Better Water, Better World...
  • Haynes Equipment Clean Water Company 5

    Haynes Equipment Testimonial Video Riss Lake Missouri

    The world has an ongoing need for clean water. ...
  • Haynes Equipment Testimonial Video Bryant Ratliff Building

    The world has an ongoing need for clean water. ...
  • Grundfros-Harleyville-SC-Post

    Harleyville, S.C. Increases Operational Efficiencies,

    Reduces Maintenance Issues with Retrofit Wastew...
  • EVOQUA-Colorado-Post

    EVOQUA Town of Georgetown, Colorado

    MEMCOR® XP MEMBRANE SYSTEM Innovative upgrade a...
CONTACT HAYNES EQUIPMENT

913-782-4962

Haynes Equipment
15725 Pflumm Rd.
Olathe, KS, 66062

VIEW / LEAVE A REVIEW

KANSAS - MISSOURI - ARKANSAS

© 2019 Haynes Equipment Company

Call: 913-782-4962

Or Please Message Us Below

TOP Cleantalk Pixel